CCB modulo

Automated alloy-free blocking, intelligently combined

 

Information

Introducing the CCB modulo
With the development of the alloy-free and high-performance thin film blocker, CCB Modulo, SCHNEIDER demonstrates its investment in green sustainable technologies. The groundbreaking innovation meets the rising requests of an economical, sustainable and environmentally- friendly production.

Parallel processing steps combined with an intelligent block piece concept and highly accurate positioning of the lens ensure lowest costs as well as high quality and stability. Even high prisms can be processed with the brand new and powerful Eco-Fuse Technology (EFT).

Another highlight is the full freedom to use any blank type on the market which makes the CCB Modulo the perfect solution to satisfy all blocking requirements.

As an integral part of the Modulo concept, the CCB Modulo perfectly fits into the Modulo Line as well as into any other industry-proven Rx and freeform installation.

Perfect task coordination
Several independent handling systems enable the CCB Modulo to run multiple activities simultaneously. Lens pick up, lens measurement, block piece supply and media application are placed in a parallel and easy accessible configuration. After the lenses are picked up from the tray, a high-resolution optical lens recognition and alignment system guarantees perfect positioning of the lens and the block piece. The process flow is managed by independent handling systems for lens and block piece pick up, lens alignment and feeding of the block stations. While the first pair of lenses is processed, the next lenses are already loaded and precisely aligned before they meet their block piece counterparts.

High prism capability
SCHNEIDER's unique CNC controlled prism and axis adjustment together with a very high mechanical glue stability enable lens positioning with maximum accuracy. Another highlight is the intelligent block piece concept consisting of a highly robust metal piece and a pre-shaped plastic part which can be exchanged. The stable and reus-able block pieces guarantee cost reductions and glue savings. No matter how complex the requirements, the EFT system ensures high precision blocking and consistency.

Economical blocking without block rings
Compared to other blocking systems using different block ring sizes, the CCB Modulo features a new and flexible CNC blocking concept without the need for block rings. While block ring based machines suffer from the need for continuous block ring changes leading to high production losses, the CCB Modulo ensures continuous machine utilization.

Sustainable alloy-free blocking
Years of experience helped SCHNEIDER to create a new and patented glue formulation. The environmentally-friendly plastic guarantees optimal performance by uniting all important glue requirements like stability, adhesion, temperature behavior and deblocking on demand.
An intelligent algorithm calculates the required amount of glue for the thin film blocking which is applied on the lens.

The Modulo advantage
The CCB Modulo comes with an on-board global interface philosophy that allows connection to the Modulo system. Once connected to the Modulo system, the machine works as an integral part of this one-of-a-kind solution and is subject to the centralized monitoring Modulo Control Center. The lab manager is fully informed about the current status of the machine. Therefore critical situations and downtime can be avoided before they arise. Higher uptimes and increased yields are guaranteed.

Features
— Fully automated Eco-Fuse Technology (EFT) blocking
— Intelligent blockpiece concept
— Blocking without block rings
— Parallel lens handling, blocking and loading processes
— Camera-based lens recognition and alignment

Technical Data

lens diameter

up to ∅ 95 mm

lens material

all organic lens materials

blocking material

EFT glue

clamping system

block ∅ 43 mm

prism angle

up to 6°

power consumption

2.0 kVA avg.

air requirement

6 bar (87 psi)

weight machine

approx. 1000 kg (2205 lb.)

dimensions without control panel (width x depth x height)

approx. 2220 x 1340 x 1915 mm (87 x 53 x 75 inches)

All data subject to change without notice. Please verify details with SCHNEIDER.

Downloads

  CCB modulo
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