High productivity times two.
Today’s surfacing department is a fast paced environment. With the computer- controlled polisher CCP 102, we have developed a polisher that beats time. The processing of two lenses simultaneously, in one machine, boosts the performance of our polisher to an unmatched productivity and quality level. Two lenses are picked from the job tray at a time while two intelligent tool handling systems are loading the needed polishing tools on the holder – and in parallel the two polishing cycles start.
A special 3-channel controller and multi-axis kinematics enable individual processing of lenses. The key element for the high quality of the polishing process are the unique super-dynamic polishing spindles and the SCHNEIDER polishing technology which allow effi cient processing even for sophisticated surface geometries and strong curvatures without form deviations. Multi-step polishing cycles and modern macro technology guarantee the successful processing of different plastic materials and of all geometries. Additionally, the SCHNEIDER freeform package allows for the designspecifi c polishing of sophisticated backside progressives.
The intelligent, fully-automated lens and tool handling system with our exclusive polishing process, results in a self-sustaining polishing solution running up to 24 hours per day and 7 days a week.
Few tools, full range.
Specially developed and proven, the adaptive tools, with SCHNEIDER’s perma - nent pad and our click-easy lock system, keep the tool costs at a minimum. Tools are stored on two independently controlled tool drums making the automation simple.
The computer-controlled tool management system selects the individual tools based on radius of curve and usage cycles. Labs, used to handling thousands of hard laps, will not believe that a minimal number of tools will be suffi cient for an all-day, allcurve production. The drums are externally prepared with adaptive tools and changed between shifts in virtually no time. With the adaptive tools, all lenses can now be polished to exact prescription curves while use of hard laps only allows polishing to the nearest lap curve available. The CCP 102 meets your needs – exactly!
The clean solution.
In contrast to messy hard lap polishing, our CCP 102 offers a clean polishing solution. Both polishing stations are covered by fl exible rubber bellows ensur ing a perfect seal and easy cleaning. To take the cleanliness a step further, the integrated washing station post-cleans the lenses prior to replacing them in the trays. Not only is the working area clean, but the job trays are kept clean as well for a high-quality, fully-automated production.
In conjunction with the HSC generator, the CCP 102 polisher builds the core of a fully-automated surfacing solution that guarantees the highest productivity and quality in a small footprint with multiple shifts.
- Simultaneous and individual polishing of two lenses
- Highest throughput of any auto polisher in the industry
- Superb surface quality (power, cosmetic and cleanness)
- Best polishing technology for RX and freeform lenses
- Fully automated operation—all shift long
- Polishing of exact curves as specified
- No logistics and handling of hard laps
- Click-easy disposable tools
- 24 hour operation without tool changes
- Low consumable costs
- Post-cleaned lenses after polishing
- Seamless integration into the Schneider i-RX system
technical data |
|
lens diameter | up to ø 92 mm |
clamping system | block ø 43 mm |
material | CR39, Hi-index, Polycarbonate, Trivex® |
curve range | concave 0 – 14 diopters |
controller | 32-bit 3-channel CNC-controller |
power requirement | 8 kW max. |
air requirement | 5 bar (75 psi) min. |
weight machine with automation | 1500 kg (3,310 lb.) |
dimensions (w x d x h) machine | 1555 x 1992 x 1868 mm |
